Door hinge mortise and placement

For a mortised butt hinge in a jamb. The outer two sit at fixed distances that have nothing to do with the door's height, which is what makes the layout worth knowing rather than measuring twice. Print each hinge's own mortise template at true size below.

5"35 3/4"66 1/2"topbottom80" tall
in
in
in

= 1.375"

Use

3× 3 1/2" hinges

Mortise depth

0.085"

Top hinge, from the top

5"

Bottom hinge, from the bottom

10"

Marking out, from the top of the door

Hinge 15" down from the top of the door
5" to 8 1/2"
Hinge 2Spread between the outer two
35 3/4" to 39 1/4"
Hinge 310" up from the bottom
66 1/2" to 70"

Measured to the ends of the leaf, not to its centre — which is what the 5"-and-10" convention means.

Check this first
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Put a tape on the printed ruler. If it does not read exactly 6 inches, the print was scaled — set the print dialog to 100% or “Actual size” and print it again. Do not cut wood from a template that failed this.

Hinge 1, 3 1/2" leaf
top of mortisebottom of mortise

Starts 5" down from the top of the door edge (5" down from the top of the door). Mortise depth is 0.085", set with a marking gauge rather than measured off paper.

Hinge 2, 3 1/2" leaf
top of mortisebottom of mortise

Starts 35 3/4" down from the top of the door edge (Spread between the outer two). Mortise depth is 0.085", set with a marking gauge rather than measured off paper.

Hinge 3, 3 1/2" leaf
top of mortisebottom of mortise

Starts 66 1/2" down from the top of the door edge (10" up from the bottom). Mortise depth is 0.085", set with a marking gauge rather than measured off paper.

Printing this properly

In the print dialog, set the scale to 100% or “Actual size” and turn off “Fit to page”. Measure the printed ruler with a tape before you trust a leaf length — a hinge mortise cut a sixteenth short binds the door every time it closes.

Why 5 and 10 rather than evenly spread

The bottom rail of a panelled door is wider than the top rail, and a hinge screwed into the joint between rail and stile is a hinge screwed into end grain. Five down and ten up put both leaves in solid stile. It also means the middle hinge is not halfway down the door: it is centred between the outer two, which on an 80" door is 35 3/4" rather than 40".

Count is one hinge per 30" of height with two as the floor. Size comes off thickness and width instead, because the leverage pulling the screws out of the jamb grows with how far the door's weight sits from the hinge.

Cut the mortise shy rather than deep

The mortise is exactly as deep as the leaf is thick. Too shallow and the door will not close — the two leaves bind and push it back out of the frame. Too deep and it binds the other way, straining the screws every time it shuts. A hair proud of flush is the right error to make, because a hinge can be shimmed out and a mortise cannot be un-cut.

Butt hinge sizes

3"Light interior doors and small cupboards up to about 24" wide.
0.079" leaf
3 1/2"The standard 1 3/8" hollow-core interior door up to 36" wide.
0.085" leaf
4"1 3/4" solid-core and exterior doors up to 36" wide.
0.134" leaf
4 1/2"1 3/4" doors over 36" wide, and heavy doors on a closer.
0.134" leaf
5"Doors over 42" wide or over 2" thick — commercial weight.
0.19" leaf

Convention and manufacturer practice, not code. A fire door, a commercial opening or anything carrying a closer is governed by its own listing and hardware schedule. For a cabinet door on concealed European hinges, the cabinet hinge calculator is the one you want — those are spread evenly and need no mortise at all.