Door hinge mortise and placement

For a mortised butt hinge in a jamb. The outer two sit at fixed distances that have nothing to do with the door's height, which is what makes the layout worth knowing rather than measuring twice.

in
in
in

= 1.375"

Use

3× 3 1/2" hinges

Mortise depth

0.085"

Top hinge, from the top

5"

Bottom hinge, from the bottom

10"

5"35 3/4"66 1/2"topbottom

Marking out, from the top of the door

Hinge 15" down from the top of the door
5" to 8 1/2"
Hinge 2Spread between the outer two
35 3/4" to 39 1/4"
Hinge 310" up from the bottom
66 1/2" to 70"

Measured to the ends of the leaf, not to its centre — which is what the 5"-and-10" convention means.

Why 5 and 10 rather than evenly spread

The bottom rail of a panelled door is wider than the top rail, and a hinge screwed into the joint between rail and stile is a hinge screwed into end grain. Five down and ten up put both leaves in solid stile. It also means the middle hinge is not halfway down the door: it is centred between the outer two, which on an 80" door is 35 3/4" rather than 40".

Count is one hinge per 30" of height with two as the floor. Size comes off thickness and width instead, because the leverage pulling the screws out of the jamb grows with how far the door's weight sits from the hinge.

Cut the mortise shy rather than deep

The mortise is exactly as deep as the leaf is thick. Too shallow and the door will not close — the two leaves bind and push it back out of the frame. Too deep and it binds the other way, straining the screws every time it shuts. A hair proud of flush is the right error to make, because a hinge can be shimmed out and a mortise cannot be un-cut.

Butt hinge sizes

3"Light interior doors and small cupboards up to about 24" wide.
0.079" leaf
3 1/2"The standard 1 3/8" hollow-core interior door up to 36" wide.
0.085" leaf
4"1 3/4" solid-core and exterior doors up to 36" wide.
0.134" leaf
4 1/2"1 3/4" doors over 36" wide, and heavy doors on a closer.
0.134" leaf
5"Doors over 42" wide or over 2" thick — commercial weight.
0.19" leaf

Convention and manufacturer practice, not code. A fire door, a commercial opening or anything carrying a closer is governed by its own listing and hardware schedule. For a cabinet door on concealed European hinges, the cabinet hinge calculator is the one you want — those are spread evenly and need no mortise at all.