How many pieces can I cut from a board?

Five 16" pieces from an 8-foot board, not the six the arithmetic promises. Every cut destroys a blade's width of wood — what that costs, and how to count it.

An 8' board yields 5 pieces at 16", not 6.

96" ÷ 16" is exactly 6 — but 6 pieces need 5 cuts between them, and 5 × 1/8" of blade is wood the board does not have. You get 5, with 15 1/2" left.

How that is worked out

  1. Every cut between two pieces destroys a blade's width, so 6 pieces would need 5 cuts and 5/8" of blade on top of the wood itself.
  2. 6 × 16" + 5/8" = 96 5/8", which is more than the 96" you have. So 6 is out.
  3. 5 pieces need only 4 cuts: 80 1/2" used, 15 1/2" left. That is the whole reason a cut list that divides exactly on paper comes up one piece short at the saw.

Pieces from a 8' board, by piece length and blade

Pieces from a 8' board, by piece length and blade
Piece length1/32"1/16"3/32"1/8"
12"7777
15 15/16"6655
16"5555
18"5555
24"3333
32"2222

Worth knowing

  • The row to look at is 15 15/16": six pieces on a thin or track-saw kerf and five once the kerf reaches 3/32" or more, from the same board. That is the whole point of counting the kerf rather than dividing.
  • The first cut usually does not count against you, because you are trimming a ragged end anyway. The cuts between pieces always do.
  • Cut the longest pieces first. An offcut long enough for a short piece is still useful; a pile of short offcuts cannot become a long piece.
  • None of this allows for defects. Real boards have splits, knots and a crooked end, and a cut list that assumes clear stock end to end is a cut list that comes up short.