What length screw for 3/4 plywood?

Joining 3/4" plywood to 3/4" plywood, use a 1 1/4" screw. It buries two thirds of the second sheet and stops short of the far face. Screw lengths for every common joint.

Screwing 3/4" plywood to 3/4" plywood, use a 1 1/4" screw.

It goes 1/2" into the second sheet — 67% of it — and leaves 1/4" of wood past the tip. Anything between 1 1/8" and 1 3/8" would do, and 1 1/4" is the only stocked length in that window.

How that is worked out

  1. The threads do no work in the first board, so the screw needs its full 3/4" to get through it.
  2. Then two thirds of the second board: 3/4" × 2/3 = 1/2". 3/4" + 1/2" = 1 1/4".
  3. The limits either side: at least half the second board for the threads to hold (1 1/8"), and the tip at least 1/8" short of the far face (1 3/8").

Screw length by joint, nearest stocked length to two thirds' penetration

Screw length by joint, nearest stocked length to two thirds' penetration
ThroughIntoIdealBuyEvery length that fits
1/2"3/4"1"1"1"
3/4"3/4"1 1/4"1 1/4"1 1/4"
3/4"1 1/2"1 3/4"1 3/4"1 1/2", 1 5/8", 1 3/4", 2"
1/2"1 1/2"1 1/2"1 1/2"1 1/4", 1 1/2", 1 5/8", 1 3/4"
5/8"1 1/2"1 5/8"1 5/8"1 1/2", 1 5/8", 1 3/4", 2"
1 1/2"1 1/2"2 1/2"2 1/2"2 1/2"
1 1/2"3 1/2"3 13/16"4"3 1/2", 4"

Worth knowing

  • Two thirds is the shop rule, and half is the floor: below 50% of the receiving board there is not enough thread in it to hold.
  • Into the edge of plywood, the plies want a pilot hole and a screw no thicker than a #8, or the edge splits along a glue line. The pilot hole calculator gives the bit.
  • A screw through the face of one sheet into the edge of another can go longer, because the edge has the full width of the board in front of the tip. These figures are for face to face.